Bastian Solutions B2B Case Studies & Customer Successes

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Bastian Solutions is an independent material handling system integrator providing automated solutions for distribution, manufacturing and order fulfillment centers around the world. Their team specializes in material handling system design, consulting, project management, maintenance, and installation, while sourcing the best equipment and automation technology. their goal is to help customers excel in their markets and achieve their strategic business goals by providing the best material handling system solutions, innovative software, and custom engineering.

Case Studies

Showing 67 Bastian Solutions Customer Success Stories

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AAP St. Mary's achieves labor reduction, safer operations and improved inventory visibility with Bastian Solutions' AS/RS automation

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Accurate Dispersions achieves 24/7 automated case palletizing—eliminating manual packaging and improving safety with Bastian Solutions

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Aeroquip Corporation achieves 40% faster order fulfillment with Bastian Solutions

Amtrak achieves 40% inventory reduction and faster maintenance with Bastian Solutions' ExactaWMS

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Amway achieves 27% increase in daily cartons processed with Bastian Solutions

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Apparel Manufacturer doubles facility capacity and cuts labor costs with Bastian Solutions' AutoStore system

Asian Paints achieves rapid high-throughput automated distribution and scalable, labor-free growth with Bastian Solutions

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Astra-CFX achieves 200 assemblies/hour, consistent Just‑in‑Sequence delivery and reduced errors with Bastian Solutions' Exacta WMS/WCS

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AT&T achieves rapid, fully automated fulfillment across 4 distribution centers for a 19M-order U-Verse rollout with Bastian Solutions

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Automotive Components Holdings, LLC achieves 6–9 fewer operators per day and improved production flexibility with Bastian Solutions

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B&H Photo achieves quiet, space-saving high-throughput retail fulfillment (6,000+ totes/day) with Bastian Solutions

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Becton, Dickinson and Company (BD Medical) achieves high-throughput, demand-ready distribution with Bastian Solutions

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Berry (Kerr) Plastics achieves major labor savings and automated vial handling with Bastian Solutions

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BHFO.com achieves 97% same-day shipping and 320 picks per hour with Bastian Solutions' Perfect Pick system

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C.F. Roark Welding and Engineering Co. achieves organized fabrication shop and increased storage efficiency with Bastian Solutions' Muratec AS/RS

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C&H Sugar achieves 27% higher throughput and 100% packaging efficiency with Bastian Solutions' Exacta WMS & WCS

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Cabela’s achieves increased throughput to meet seasonal demand with Bastian Solutions

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Cambium Learning achieves high-throughput automation, lower labor costs, and improved inventory accuracy with Bastian Solutions

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Cargill achieves 24/7 automated dual-line palletizing and lower labor costs with Bastian Solutions

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Central Power Systems achieves scalable, future-ready order fulfillment with Bastian Solutions

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Chelsea Milling achieves 55-cartons/min automated multi-line robotic palletizing, improved quality and worker safety with Bastian Solutions

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Citi Trends achieves faster, more accurate order fulfillment with Bastian Solutions' Pick-to-Light automation

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Conair achieves on-time peak‑season fulfillment and halves order‑fulfillment time with Bastian Solutions

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Covance achieves 2x productivity and 100% quality control with Bastian Solutions

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Crown Cork & Seal achieves automated scrap-aluminum palletizing and reduced labor/injuries with Bastian Solutions' robotic palletizing system

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Curriculum Associates achieves 167% increase in order capacity and consolidates into a single distribution center with Bastian Solutions

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CVS Pharmacy achieves scalable e‑commerce fulfillment and reduced cost-per-order with Bastian Solutions

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Davcor Group achieves 72% warehouse footprint reduction and 75% electricity savings with Bastian Solutions’ AutoStore

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Doctors Foster & Smith achieves seamless bulky-product consolidation and on-time vaccine fulfillment with Bastian Solutions

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Elsevier doubles throughput, reduces labor and optimizes warehouse space with Bastian Solutions

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Fresenius Medical Care achieves 2x faster order processing and flexible automated packaging with Bastian Solutions

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GameStop achieves 35% annual refurbishment growth with Bastian Solutions' automated sortation system

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Gardner, Inc. reduces dock-to-stock time by 50% with Bastian Solutions

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Garmin achieves dramatic labor reduction and scalable automated distribution with Bastian Solutions

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Graphic Packaging achieves over 50% reduction in manual palletizing labor with Bastian Solutions

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Greenlee achieves 35% labor headcount reduction and significant picking productivity gains with Bastian Solutions

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Houston Johnson, Inc. achieves 50%+ throughput increase and reduced labor costs with Bastian Solutions' ExactaWMS

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Hudson’s Bay achieves rapid, scalable, high‑accuracy e‑commerce order fulfillment with Bastian Solutions

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Hussmann achieves 100 cases in 9 hours and reduces operators from 110 to 75 with Bastian Solutions

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iHerb doubles throughput and boosts labor efficiency 300% with Bastian Solutions' automated order-fulfillment system

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Johnson Controls achieves 22+ batteries/min throughput and rapid ROI with Bastian Solutions' robotic palletizing system

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King's Hawaiian doubles throughput and eliminates freezer damage with Bastian Solutions' robotic palletizing and deep‑lane AS/RS

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Mary Kay achieves 29% higher pick rates with Bastian Solutions' Exacta Supply Chain Software

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McCormick - Customer Case Study

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Melaleuca achieves faster, more accurate order fulfillment and supports 8% annual growth with Bastian Solutions' PictureView pick-to-display system

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Mölnlycke Healthcare achieves clean-room, high-capacity robotic palletizing with Bastian Solutions

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Navarre Corporation achieves efficient pick-to-ship fulfillment and maximized warehouse space with Bastian Solutions

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Newell Brands achieves 99.8% kit accuracy and improved productivity with Bastian Solutions' 10‑Robot Robotic Packing System

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Parts Town achieves double-digit growth readiness and faster same‑day fulfillment with Bastian Solutions' AutoStore consulting

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Prime Distribution Services, Inc. achieves warehouse consolidation and dramatic picking productivity gains with Bastian Solutions

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Puma - Customer Case Study

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Rexam achieves 7.1 cpm and cuts labor with Bastian Solutions' robotic palletizing carousel

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Robotic Machine Tending & Deburring achieves 25% higher CNC utilization and nearly 350 additional parts/day with Bastian Solutions

S. Abraham & Sons achieves synchronized 20-minute order waves and improved order accuracy with Bastian Solutions

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Sanofi‑Aventis achieves peak-season vaccine distribution capacity and FDA‑compliant cold‑chain packaging with Bastian Solutions

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Southern Wine & Spirits Oregon achieves 62% increase in daily shipments with Bastian Solutions

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Southern Wine & Spirits Oregon achieves 30,000+ cases shipped per night and statewide next‑day delivery with Bastian Solutions

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Southern Wine & Spirits Oregon boosts throughput 38% and achieves 99.5%+ accuracy with Bastian Solutions

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Stampin' Up! achieves streamlined distribution and 20% pick-to-light reduction with Bastian Solutions

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Technicolor - Customer Case Study

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The Boeing Company - Customer Case Study

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Tom Wood Automotive Group achieves faster online vehicle listings with Bastian Solutions' custom 360° turntable

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Tower Automotive achieves reduced forklift activity and improved operator ergonomics with Bastian Solutions

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Trace Die Cast achieves automated, error-free, high-precision machine tending with Bastian Solutions

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United States Postal Service achieves 30% faster tray handling and 200 pieces/min sortation with Bastian Solutions

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Westcoast Warehousing achieves 50% labor cost reduction and major productivity gains with Bastian Solutions' Pick-to-Light

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Zimmerman - Customer Case Study

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