Case Study: Houston Johnson, Inc. achieves 50%+ throughput increase and reduced labor costs with Bastian Solutions' ExactaWMS

Houston Johnson, Inc. - Customer Case Study

Houston Johnson, Inc., a Tier 1/2 logistics provider to major automotive manufacturers, faced labor‑intensive label-based picking, manual and error-prone sequencing validation, low system visibility, and a large claims budget. To solve these issues, Houston Johnson, Inc. selected the ExactaWMS warehouse management system from Bastian Solutions.

Bastian Solutions implemented ExactaWMS with RF scanners to automate sequencing, improve real‑time visibility, and standardize operator training. As a result, Ford now receives components on time and in the correct sequence, throughput increased by over 50%, labor and training costs fell, the claims budget was eliminated, and sequencing contracts grew from one to nine — delivering clear operational and financial benefits.

Houston Johnson, Inc.