ExOne B2B Case Studies & Customer Successes

Alchemy Studios creates realistic film props faster with ExOne 3D printing

Alchemy Studios

Amerequip Corporation cuts tooling costs and slashes lead time with ExOne's S-Max 3D sand printing

Amerequip Corporation

Andritz Ritz achieves 85% prototype cost savings and rapid patternless product development with ExOne

Andritz Ritz

Art & Decorative Company achieves true design freedom and rapid, lower-cost custom metal parts with ExOne

Art & Decorative Company

Autodesk achieves lighter aircraft seat frames with ExOne 3D printing and casting

Autodesk

BMW Group achieves automated high-volume 3D sand-core production with ExOne

BMW Group

Boro Foundry Ltd achieves two-thirds lower costs and faster mould assembly with ExOne 3D sand printing

Boro Foundry Ltd

Boro Foundry Ltd achieves faster, tooling-free steam locomotive cylinder casting with ExOne 3D sand printing

Boro Foundry Ltd

Carnegie Mellon School of Architecture achieves sustainable, low‑waste architecture and upcycled concrete design with ExOne binder jet 3D printing

Carnegie Mellon School of Architecture

Dana Cupkova

Associate Professor

Cloisters on the Platte creates larger-than-life bronze sculptures with ExOne PMMA 3D printing

Cloisters on the Platte

Decco Castings achieves faster lead times and reduced labor for complex aerospace castings with ExOne binder-jet 3D printing

Decco Castings

Chris Moakes

Managing Director

Deeptime achieves studio-quality, design-forward 3D-printed speakers with ExOne sand 3D printing

Deeptime

Ondrej Chotovinsky

Founder

Delage revives a century-old Grand Prix engine block with ExOne 3D sand printing

Delage

Demir Engineering achieves rapid, first‑pour castings and 5‑day turnarounds with ExOne S‑Max Pro

Demir

Matt Carver

Business Development Manager

Döktas achieves faster time-to-market and production agility with ExOne S-Max Pro

Döktas

Bülent Şirin

Engineering R&D Director

Dundee Castings achieves higher-quality, faster automotive seating mold production with ExOne binder jet 3D printing

Dundee Castings

Austin Crawley

Program Manager

Eisengiesserei Mezger accelerates sand core production with ExOne S-Max Pro 3D printing

Eisengiesserei Mezger

Eisengiesserei Mezger achieves rapid, automated 3D-printed cores and market expansion with ExOne

Eisengiesserei Mezger

Silvio Camponovo

Chief Executive Officer

Ekstrametal achieves faster lead times and lighter, higher‑precision iron castings with ExOne sand 3D printing

Ekstrametal

Arda Çetin

Deputy General Manager

Equal Justice Initiative creates lasting bronze sculptures for Freedom Monument Sculpture Park with ExOne 3D sand printing

Equal Justice Initiative (eji)

ETH Zurich achieves 60% concrete savings with ExOne 3D-printed formwork

ETH Zurich

Fixture Manufacturing Company achieves rapid prototyping and low-cost short-run brass production with ExOne

Fixture Manufacturing Company

FKM Sintertechnik scales large-format polymer production with ExOne’s VX1000 HSS

FKM Sintertechnik (FKM Sintertechnik GmbH)

FreeFORM Technologies achieves durable, lightweight, and 4x-lower-cost automotive end-of-arm tooling with ExOne Innovent+ binder-jet 3D printing

FreeFORM Technologies

Chris Aiello

Vice President of Business Development

GE Renewable Energy accelerates wind turbine casting with ExOne’s Advanced Casting Cell

GE Renewable Energy

Georg Fischer (GF Casting Solutions Leipzig) achieves 12-to-1 core consolidation and improved core quality with ExOne S-Max

Georg Fischer

Eric Nierenberg

Technologist

Grede Iron Mountain achieves faster lead times and tooling cost savings with ExOne binder-jet 3D printing

Grede Iron Mountain

Tyler Hill

Plant Manager

Grunewald achieves faster, higher-volume prototype casting with ExOne 3-D sand printing

Grunewald

Ulrich Grunewald

Managing Director of the Corporate Group

Heavy Bikes achieves single-piece, weld-free aluminum bike frames with ExOne binder jetting

Heavy Bikes

Charlie Murray

Co-Founder

Hoosier Pattern achieves 70% reduced post-processing and business growth with ExOne binder jetting

Hoosier Pattern

Keith Gerber

Owner and President

Humtown Products achieves rapid growth and streamlined sand mold production with ExOne S‑Max 3D printers

Humtown Products

Mark Lamoncha

President

HV3DWorks LLC achieves faithful reproduction of a vintage Ferrari carburetor top and $1,300 cost savings with ExOne 3D Printing

HV3DWorks LLC

HV3DWorks LLC achieves rapid reproduction of obsolete classic-car parts with ExOne binder jet 3D printing

HV3DWorks LLC

Paul Vorbach

HV3DWorks LLC

HV3DWorks LLC achieves a cost-effective replacement fuel pump with ExOne binder jet 3D printing

HV3DWorks LLC

Paul Vorbach

HV3DWorks LLC

ideas2cycles achieves weeks-long labor savings and faster, lower-cost production with ExOne metal 3D printing

ideas2cycles

JBH Innovations achieves drastic prototype time and cost reductions with ExOne 3D metal printing

JBH Innovations

Jeffrey Hile

Engineer/Inventor

Kimura Foundry America achieves rapid, high-quality prototype castings with ExOne binder-jet 3D printers

Kimura Foundry America

Yoya Fukuda

Kimura Foundry America cuts prototype lead times from 40 to 5 days with ExOne sand 3D printing

Kimura Foundry America

Kore Mart achieves production-scale, low-scrap sand core manufacturing with ExOne S-Max binder jet 3D printing

Kore Mart

Greg Witmyer

President

KSB Limited achieves faster, higher-quality complex castings with ExOne S-Max binder jet 3D printing

KSB Limited

KSB Limited achieves reduced lead times, improved part quality and lower production costs with ExOne S-Max® sand binder-jet 3D printing

KSB Limited

Bhagwan Bagal

Head of Plant

Leading German Automotive Manufacturer achieves over 50% cost savings and faster, more flexible castings with ExOne

Leading German Automotive Manufacturer

Leading Pump Manufacturer achieves up to 90% impeller prototype cost reduction and weeks-shorter lead times with ExOne

Leading Pump Manufacturer

Leading Pump Manufacturer achieves 75%+ cost savings and dramatically faster spare-part production with ExOne

Leading Pump Manufacturer

Leading Pump Manufacturer achieves up to 90% impeller prototype cost reduction and 3–4-week lead times with ExOne

Leading Pump Manufacturer

Liberty Pattern achieves faster, high-strength aerospace core production with ExOne’s Phenolic Direct Binding sand 3D printing

Liberty Pattern

Liberty Pattern achieves faster, cost-effective hybrid tooling with ExOne binder jetting

Liberty Pattern

Liberty Pattern achieves on‑demand, cost‑effective hybrid tooling with ExOne S‑Max binder‑jet 3D printing

Liberty Pattern

Rick August

Additive Manufacturing Manager

Max Motor Service Center achieves 7-day delivery of complex impellers with ExOne S-Max binder jet 3D printing

Max Motor Service Center

Nattinee Valun-araya

Engineering Manager

Max Motor Service Center achieves 15-week-to-7-day impeller casting turnaround with ExOne and Speed 3D Mold

Max Motor Service Center

Mercedes-Benz achieves large-format bumper prototyping with ExOne's High Speed Sintering

Mercedes-Benz

Maschinenfabrik Liezen und Gießerei (MFL) achieves lighter, longer‑lasting, lower‑CO2 spring cup with ExOne S‑Max® Pro

MFL

Markus Schmid

MFL

MiMtechnik GmbH achieves 1-week product delivery and MIM-quality parts with ExOne Innovent+™

MiMtechnik GmbH

Morel Industries halves lead time and cuts scrap from 9% to 1% with ExOne

Morel Industries

MSA Safety Inc. speeds up product development with ExOne metal binder jetting

MSA

Matthew Jacob

Mechanical Engineer

Nexteam achieves a 40% lighter aircraft hinge with ExOne sand 3D printing

Nexteam

Oak Ridge National Laboratory achieves rapid, low-cost injection-molding tooling with ExOne's binder-jet 3D printing (under 32 hours, 55% cycle-time reduction)

Oak Ridge National Laboratories

Amy Elliott

Lead Researcher

Original Appearance Manufacturing achieves faster, cost-effective, and durable thermoforming production with ExOne’s X1 ThermoForm 3D-printed tooling

Original Appearance Manufacturing

Zach Kowalik

Chief Executive Officer

Österreichisches Gießerei-Institut achieves a 36% lighter, ready-to-install topology-optimized casting in one week with ExOne S-Print®

Österreichisches Gießerei-Institut

Aldo Randazzo

Member of the Project Team

PumpWorks Castings, LLC achieves a 9-week lead-time reduction and thousands in savings with ExOne

PumpWorks Castings, LLC

Shapeways achieves high-volume, versatile metal 3D printing and material innovation with ExOne

ShapeWays

Tim Pierce

VP of Metal Commercial Products

Sogeclair achieves 30% lighter aircraft doors with ExOne 3D-printed PMMA casting patterns

Sogeclair

Speed 3D Mold achieves two-week, tooling-free replacement of a legacy diesel cylinder head with ExOne binder jetting

Speed 3D Mold

Nattinee Valun-Araya

Head of Engineering

Speed 3D Mold achieves rapid, lower-cost, high-precision impeller replacement with ExOne

Speed 3D Mold

Standard Alloys achieves 57-inch impeller casting in under 8 weeks with ExOne’s rapid 3D sand printing

Standard Alloys

TECNALIA achieves 75% shorter lead times and advanced cutting‑tool designs with ExOne Innovent binder jetting

Tecnalia

Iñigo Agote

Project Manager and Group Leader

Tooling & Equipment International achieves lightweight Cadillac CELESTIQ structural castings with ExOne VX4000 3D sand printing

Tooling & Equipment International (tei)

ToughWare Prosthetics achieves 10x cost reduction and consistent delivery schedules with ExOne

ToughWare Prosthetics

Tyler Union cuts lead times and costs with ExOne VX4000 3D sand printing

Tyler Union

Ulterra achieves extended rotor and stator life and major cost savings with ExOne 3D metal printing

Ulterra

University of British Columbia achieves rapid, office-friendly metal 3D printing for research and industry with ExOne's Metal Designlab and X1F advanced furnace

University of British Columbia

Ahmad Mohammadpanah

Department of Mechanical Engineering

US Naval Undersea Warfare Center achieves 43-week lead-time reduction and 40% cost savings with ExOne

US Naval Undersea Warfare Center

US Naval Undersea Warfare Center cuts costs, improves quality and shortens lead time with ExOne additive manufacturing

US Naval Undersea Warfare Center

Ventana Group achieves a 40% lighter aircraft door hinge with ExOne’s binder-jet sand 3D printing

Ventana Group

Christophe Richard

Chief Technology Innovation Officer

Walla Walla Foundry scales monumental bronze sculpture production with ExOne 3D printing

Walla Walla Foundry

Waupaca Foundry achieves rapid, tooling-free core production and improved casting quality with ExOne S-Max Pro

Waupaca Foundry

Nick Bonikowske

Sample and Process Analyst

Wicked Grips achieves fast, low-cost small-batch customizable metal parts with ExOne

Wicked Grips

Ed Strange

Wirco achieves faster deliveries and flexible sand-core production with ExOne S-Max Pro

Wirco

Derek Steidinger

Plant Manager

Withheld achieves improved quality control and extended part life with ExOne 3D metal printing

Withheld

Xylem (water technology leader) achieves faster, lower‑cost impeller production with ExOne binder‑jet 3D printing

Xylem

Torbjörn Andersson

3D Technician

Xylem achieves faster, higher-quality impeller core production with ExOne S-Max CHP 3D printing

Xylem

Zalewa Tec achieves rapid, cost-efficient production of 3D-printed sand molds and cores with ExOne S-Max®

Zalewa Tec

Stefan Meutzner

Co-Founder

ExOne B2B Case Studies & Customer Successes

Case Studies

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