Case Study: Semiconductor Manufacturer achieves yield and productivity gains with SymphonyAI Smart Manufacturing

Optimizing brownfield plant with Smart Manufacturing

Semiconductor Manufacturer worked with SymphonyAI to modernize a brownfield semiconductor plant that had dated technology, minimal recent investment, and a rapid surge in demand. The facility needed to double production and workforce size within nine months, but legacy systems were disconnected, three ERPs were in use, and paper-based procedures, spreadsheets, and manual logs made it difficult to manage quality, onboarding, and day-to-day operations.

SymphonyAI launched a Smart Manufacturing program using a digital production system to give teams real-time visibility into performance, automate alerts for out-of-control conditions, and reduce manual reporting. After a 12-week proof of concept, the system was rolled out to all 120 work centers in nine months and became the platform for integrating legacy and new systems. The result was several million dollars in annual savings, less scrap, improved yield and productivity, faster onboarding for new hires, and reduced need for additional capital investment.