Case Study: an automotive tier-1 manufacturer achieves 6%-8% scrap reduction with ITC Infotech's Automated SPC Solution

Automotive Tier-1 Manufacturer reduces scrap 6% to 8% with ITC Infotech

The customer, an automotive tier-1 manufacturer, faced challenges in automating statistical process control to ensure consistent quality across its global sites. They struggled with a lack of real-time data capture from factory machines and an inability to integrate with multiple shop floor protocols. ITC Infotech was engaged to implement an advanced SPC and Quality Inspection solution to address these issues.

ITC Infotech deployed its automated Statistical Process Control System across more than 20 plants worldwide. The solution provided real-time data acquisition, custom rule creation, and multilingual support. This implementation by ITC Infotech led to a 6% to 8% reduction in scrap, improved operational efficiency by 12%, and cut deployment time in half through automated testing.