Case Study: Ehmke Manufacturing achieves 42% sales growth with DVIRC Lean transformation

Ehmke Manufacturing boosts sales 42% and adds 900 sq ft with DVIRC

Ehmke Manufacturing, a producer of industrial textiles, faced a challenge when a large order from Boeing during the COVID-19 pandemic required a 10-25% increase in throughput. Their existing production floor needed streamlining to meet this new demand. They turned to their previous partner, DVIRC, for a solution involving lean manufacturing services.

DVIRC implemented a comprehensive lean solution, providing extensive employee training and leading kaizen events. A key part of their approach was the application of the 5S methodology to reorganize the workspace. This work with DVIRC yielded significant results, including a 42% sales growth, a $3 million increase in annual revenue, and a 900 square-foot gain in workable space that helped avoid $50,000-$60,000 in costs.

Ehmke Manufacturing