Case Study: a open-pit mining operation in Serbia improves reclaimer reliability with Acoem monitoring solutions

Open-pit mining operation in Serbia detects bearing and gear defects in 3 weeks with ACOEM

An open-pit mining operation in Serbia faced a challenge with a reclaimer machine that was exposed to extreme dynamic forces, increasing the risk of critical failures on components like bearings and gears. To address this, the operation partnered with ACOEM to implement an advanced online condition monitoring system using their MV-x vibration monitoring units.

ACOEM's solution deployed 32 channels of vibration monitoring and 40 channels of strain gauge monitoring, all integrated on a single network for real-time analysis. The results were significant, with the system identifying multiple bearing and gear defects within just three weeks, enabling proactive maintenance. This led to improved machine reliability, extended component lifespan, and reduced unplanned downtime and maintenance costs for the customer. The implementation by ACOEM enhanced safety and provided a proactive approach to maintenance in a demanding environment.