Case Study: DSP Analytic avoids €910,000 in downtime with ACOEM FALCON

DSP Analytic avoids 10–15 days of downtime and saves €910,000 with ACOEM

DSP Analytic, a Spanish company specializing in technical operation and maintenance solutions, faced a challenge with random high vibration levels causing turbine trips and unplanned shutdowns at a 50 MW solar thermal power plant. This issue risked significant production loss, financial penalties, and increased maintenance costs. To address this, they implemented a condition-based maintenance program using the portable FALCON vibration analyzer from ACOEM.

The ACOEM FALCON solution, combined with DSP Analytic's proprietary health matrix, diagnosed a complex failure mode involving gear misalignment and bearing fatigue. This early detection allowed for planned maintenance, avoiding an estimated €910,000 in downtime and replacement part costs. The results prevented a catastrophic failure, increased the asset's lifespan, and enhanced the plant's operational reliability and competitiveness.

DSP Analytic