Case Study: LMPsrl achieves 20% scrap reduction with Zontec's Synergy 3000

LMPsrl Uses Synergy 3000 to Reduce Scrap by 20%

LMPsrl, a Castello di Cisterna, Italy–based manufacturer of magnetic solenoids, faced global competition and needed to raise quality while cutting costs and time to market. To meet this challenge they selected Zontec’s Synergy 3000 statistical process control (SPC) software for centralized collection and tracking of production data and a single dashboard view of their quality processes.

Using Zontec’s Synergy 3000, LMPsrl eliminated waste, reduced scrap by 20%, and gained actionable Cp/Cpk metrics that allow real‑time process adjustments; the system is also easy to use for training junior operators. LMPsrl has expanded Synergy 3000 (including Web Operator and Web Manager) to sister companies and suppliers, improving KPI accuracy and margins.

LMPsrl

Fedele D’Alessandro

General Manager