Case Study: Domestic Fastener & Forge, Inc. achieves real-time SPC efficiency and faster customer compliance with Zontec Synergy 1000

Domestic Fastener & Forge cuts SPC review time by 2 man-hours a day with Zontec

Domestic Fastener & Forge, Inc., a manufacturer specializing in short-run specialty fasteners, faced the challenge of meeting a government mandate for Statistical Process Control (SPC). Manually collecting and plotting data was inefficient and time-consuming, preventing real-time adjustments during manufacturing and making it difficult to catch out-of-specification trends until after a job was completed.

Zontec provided its Synergy 1000 SPC software, which enabled real-time data collection and email notifications for out-of-spec conditions. This solution saved the company two man-hours per day, streamlined their process, and provided a seamless upgrade path. Using Zontec's software transformed their quality control from a reactive to a proactive process and became a key differentiator in customer conversations and audits.

Domestic Fastener & Forge, Inc.