Case Study: Bright Plastics achieves a 40% scrap reduction and faster customer responsiveness with Zontec Synergy 1000

Bright Plastics Utilizes Synergy SPC Software to Further Differentiate Themselves in the Marketplace

Bright Plastics, a 25‑year‑old manufacturer of plastic injection‑molded parts serving markets from medical devices to automotive, needed to respond to increasingly specific customer data requests and protect its market leadership through continuous process improvement. To support its Six Sigma program and lab upgrades, Bright Plastics adopted Zontec’s Synergy 1000 (Synergy SPC) software to capture, track and report process data.

Using Zontec’s Synergy solution, Bright Plastics automated data collection, instant reporting and out‑of‑control notifications, enabling rapid responses to audits and customer requests. The Zontec Synergy 1000 helped the company document continuous improvements and achieve a measured 40% reduction in scrap over two years while improving customer responsiveness and competitive differentiation.

Bright Plastics

Kate Bryant

Director of Quality