Case Study: MOSAIC improves brake disk quality inspection with Zebra vision systems

Mosaic inspects 200+ disk models with Zebra

Mosaic, a global robotics and industrial automation team, faced a challenge in its automotive vertical. It needed to refine its quality-control inspection of brake disks to reliably detect subtle defects and remove non-optimal units from the production line, a process that previously varied due to human review.

Zebra provided the solution using its Aurora Design Assistant vision software and Concord PoE frame grabbers. This custom vision system detects defects invisible to the naked eye and performs quality assurance for over 200 different disk models. The solution standardized the inspection process, making it repeatable 24/7, and reliably enhanced quality control by removing bad units from the production line.

Mosaic