Case Study: Berry Llantrisant achieves safer, more efficient operations with Zaptic

How we helped Connecting Berry Llantrisant to people, assets and data

Berry Llantrisant, a manufacturer of plastics and packaging, was facing inefficiencies due to manual, paper-based processes and siloed communication. This lack of digitalization led to poor traceability of maintenance requests and hazard reports, with a closure rate of only 40%. The company partnered with Zaptic to implement its Connected Worker platform to address these challenges and improve operational communication.

Zaptic provided a no-code, flexible platform that digitized workflows for work requests, hazard reporting, and safety audits. This centralized system broke down departmental silos, giving everyone immediate visibility into issues. The results were significant: within six months, Berry saw a plant performance uplift, reduced downtime, and improved quality. Hazard report closures skyrocketed from 40% to over 95% per month, and the data gathered even helped identify and fix machine leaks to improve sustainability.

Berry Llantrisant

Andrew Stewart

EHS Manager