Case Study: Company A (Food Manufacturer) achieves 80% fewer production delays and $292K annual savings with WorkClout

Food Manufacturing Company - Customer Case Study

Food Manufacturing Company struggled with poor visibility and accountability on the shop floor: their legacy internal scheduling system left 97.5% of tracked production runs delayed (average 31.4 minutes per run), costing an estimated $293,904 annually. To address this, they engaged WorkClout, using its advanced production scheduler/MES and Operator Portal to integrate orders, schedule runs, and capture live operator data.

WorkClout integrated with the customer’s systems to auto-populate jobs, provide real-time run status via the Operator Portal, and deliver custom reports to identify bottlenecks. After implementation delayed runs fell from 97.5% to 18.1%, average delay dropped from 31.4 to 10.7 minutes, weekly lost production hours declined by over 1,000, delays were reduced by more than 80%, and annual profit improved by roughly $292,195.