Case Study: AccuRounds achieves improved shop-floor efficiency and collaboration with WM Synergy

AccuRounds - Customer Case Study

AccuRounds, a 45,000 sq ft, family‑owned precision manufacturer serving medical, aerospace and other high‑precision industries, faced inefficient, paper‑based shop‑floor tracking and limited real‑time visibility into machine performance. WM Synergy stepped in to deploy the MachineMetrics machine‑monitoring/Industrial IoT platform (dashboards, operator tablets and Operator View) to replace manual processes, surface downtime causes and support clearer operator‑engineer dialogue during a staged rollout.

WM Synergy’s implementation connected an initial ten—and eventually 23—CNC machines, introduced real‑time dashboards and downtime logging, and paired the technology with coaching and process changes. The results included a 20% increase in OEE, 15% reduction in tooling spend, 90% reduction in past dues, 6% improvement in on‑time delivery, a 52% drop in turnover and payback in about 60 days, while improving operator engagement and speeding problem resolution.

AccuRounds

Michael Tamasi

President and CEO