Case Study: a largest home appliance OEM company achieves $15M annual operational savings with Wipro's Manufacturing Operations Solution

Largest Home Appliance OEM Company - Customer Case Study

The customer, one of the largest home appliance OEMs in the world, faced significant operational challenges across its plants, including inefficient mix model production, high scrap rates, and a lack of inventory visibility. To maximize efficiency, the company engaged Wipro to replace its legacy systems with an integrated solution without undertaking a prohibitively costly complete overhaul.

Wipro implemented a standardized Manufacturing Execution System (MES) and utilized the Plan For Every Part (PFEP) methodology to transform material flow into a "pull" system. This solution, delivered using a rapid deployment strategy, resulted in a 33% assembly yield improvement, a 20% reduction in work-in-process inventory, and vastly improved visibility. Wipro is on track to help the client realize $15 million in annual operational cost savings.