Case Study: Johnson Plastics achieves seamless multi-warehouse fulfillment and faster shipping with Vormittag Associates

One of the world’s largest suppliers of engraving materials, Johnson Plastics, was looking for a way to stay ahead of the competition

Johnson Plastics, one of the world’s largest suppliers of engraving materials, needed to guarantee next‑day shipping but was hampered by an outdated ERP across eight warehouse locations. After a year of research it selected VAI and its S2K Enterprise for Distribution to consolidate multi‑warehouse operations, improve inventory visibility, and restore fast, reliable order fulfillment.

VAI implemented S2K (integrating with Johnson Plastics’ website and UPS WorldShip) to provide single‑screen inventory visibility, real‑time stock adjustments, and seamless multi‑warehouse order processing. The VAI solution delivered measurable results: 100% accuracy in stock and shipping records, doubled sales since implementation, 40–50% more orders shipped with the same headcount, and roughly 10% of call‑center workload shifted to a customer storefront.

Johnson Plastics

Ron Caucutt

Operations Director