Case Study: a US-based Fortune 500 company achieves 97%+ yield and 45–50K devices/month with VOLANSYS Z-Wave firmware and test automation

Firmware Development of Z-Wave Device and Certification for a US-Based Home Automation Company

VOLANSYS partnered with a US-based Fortune 500 company specializing in connected home and security products. The client needed an expert partner to upgrade a Z-Wave device and required a testing solution for the end-of-line production process.

VOLANSYS developed new firmware and a connectivity application for the Z-Wave device, focusing on power optimization to achieve a one-year battery life. The team secured Z-Wave certification for commercial launch and integration with major smart home hubs. Crucially, VOLANSYS developed a test jig for the client's factory, which enabled the production of 45-50K devices per month with a yield exceeding 97%.