Case Study: Mondi reduces raw material usage and production stops with Visplore

Mondi reduces raw material use by €100K with Visplore

Mondi, a global leader in packaging and paper production, faced challenges with frequent production stops to verify coating quality through lab tests. They needed to trust a new inline measurement system to reduce these interruptions. Using Visplore, they sought to validate the accuracy of these inline sensors against laboratory results to minimize waste and improve efficiency.

Visplore provided a solution by automatically comparing inline process data with lab measurements, detecting deviations, and generating reports. This enabled Mondi to make targeted sensor adjustments, leading to a 3% increase in production time and fewer interruptions. In a separate use case, Visplore's automated monitoring of coating usage identified excess material consumption, resulting in over €100,000 in annual raw material savings potential at one plant.

Mondi