Case Study: Škoda Auto a. s. achieves uninterrupted paint‑shop production and near‑zero RPO with Vision Solutions' Double‑Take Availability

A Vision Solutions Case Study

Preview of the Škoda Auto a. s. Case Study

Škoda Auto a. s. - Customer Case Study

Škoda Auto, the Czech unit of Volkswagen AG, faced a critical availability challenge in its paint-shop and assembly-line operations: a Windows server running GE‑IP Proficy Cimplicity controlled painting and material flow, and a failure could halt production within minutes. Relying on tape backups and an internally built Microsoft Cluster proved insufficient because the painting application was not cluster-aware, leaving the manufacturer exposed during rapid growth.

Kancelarske stroje and Vision Solutions implemented Double-Take Availability to replicate the Cimplicity environment in real time to a standby server. After a six-month pilot and routine outage simulations, Škoda achieved near‑zero RPO and an RTO of 10–30 minutes, keeping production running uninterrupted and extending the solution to other critical maintenance and assembly systems.


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