Case Study: a Japanese automotive adhesive manufacturer achieves better production visibility and waste reduction with Unstoppable Software

a major manufacturer achieves 8x ROI in 4 years with Unstoppable Software

The customer, a Japanese automotive adhesive manufacturer, faced significant challenges with its manual, paper-based ingredient weighing process. This system prevented managers from tracking team productivity, error-checking data, or measuring key metrics. Unstoppable Software was engaged to develop a Manufacturing Execution System (MES) to address these issues.

Unstoppable Software implemented a digital MES that integrated with the manufacturer's existing inventory and PLC systems. The solution provided real-time validation, guided operators through recipes, and enabled detailed reporting. This resulted in an estimated 8x ROI within four years, reduced ingredient waste, improved efficiency, and increased production. The system from Unstoppable Software was so favored that employees specifically requested new processes be added to it instead of returning to paper.