Case Study: Zaleco reduces scrap rates and boosts operational efficiency with Tulip

Zaleco’s Custom Packaging Solutions Reduce Scrap Rate by 20% With In-Process Quality Control

Zaleco, a European industrial packaging provider serving automotive, telecom, electronics, and furniture markets, was seeing rising demand that exposed operational challenges such as downtime, communication gaps, limited real-time visibility, and production reporting issues. The company needed a flexible solution to match its highly customized operations and help maintain quality while scaling production.

Tulip provided Zaleco with a set of customizable frontline applications, including digital work instructions, in-process quality inspections, and production management dashboards. With Tulip, Zaleco reduced scrap rates by 20% in just two months, increased operational availability by at least 30%, and achieved double-digit cycle time improvements through better process control, in-line quality checks, and real-time production tracking.

Zaleco

Tudor Ortan

CEO & Founder