Case Study: Leading Contract Manufacturer achieves 50% higher throughput, 60% reduction in assembly-related quality issues, and 10% increased yield with Tulip

Tulip helped a leading contract manufacturer make their complex assembly processes more efficient

Leading Contract Manufacturer, a global electronics contract manufacturer, faced complexity from operators building over 40 models and more than 1,500 unique assemblies per year using paper-based work instructions and audits. They needed the right information at the right time to prevent missing components, identify non-value-added steps, and maintain high quality across a high-mix, low-volume environment. Tulip was engaged to address these challenges using Tulip’s platform.

Tulip implemented shop-floor apps, real-time operator and machine tracking, and an analytics engine with customizable dashboards so engineers could quickly root-cause issues and iterate without coding. As a result, the Leading Contract Manufacturer saw a 50% increase in throughput, a 60% reduction in manual assembly–related quality issues, and a 10% increase in production yield.