Case Study: Mazda Toyota achieves faster robot troubleshooting with Transfr VR training

How Transfr’s Paint Robot Simulation Revolutionized Training at Mazda Toyota Factory

Mazda Toyota Manufacturing faced the challenge of needing to rapidly train a high volume of workers on new, state-of-the-art paint robots that were not yet installed on-site. Taking this equipment offline for traditional training was not a viable option, as it would cost the company $22,000 per minute. The vendor, Transfr, provided a solution through its virtual reality hands-on training simulations to prepare employees effectively before the physical equipment arrived.

Using Transfr’s VR simulations that perfectly mirrored the real-world plant environment, a pilot group of 31 "robot doctors" was trained. This solution yielded a 46% improvement in troubleshooting time and overwhelmingly positive trainee feedback, with 95% feeling prepared for the job and 85% preferring this method over traditional training. Transfr’s implementation successfully allowed Mazda Toyota to train its workforce on unavailable equipment without any costly downtime.

Mazda Toyota