Case Study: Randoncorp reduces plant downtime and boosts ROI with Tractian

How Randoncorp Cut Plant Downtime and Generated ROI with TRACTIAN Solutions

Randoncorp, a multinational automotive conglomerate, faced challenges with unplanned downtime and inefficient, paper-based maintenance processes across its vast network of over 30 industrial facilities. To improve operational reliability, they partnered with TRACTIAN to implement a suite of industrial intelligence solutions, including Smart Trac condition monitoring sensors and the TracOS™ CMMS/EAM platform.

The solutions from TRACTIAN provided real-time monitoring and AI-powered diagnostics, which identified potential failures before they caused critical damage. This allowed Randoncorp to digitalize its maintenance, avoid over 600 failures, and prevent significant downtime. The measurable results included a direct savings of $16,000 from one avoided incident, a separate $74,000 in savings from another, and an 80-hour reduction in machine downtime at one facility, leading to a project payback in just 25 days and a significant expansion across more than ten plants.

Randoncorp

Fernando Frosi

Automation and Control Engineer