Case Study: Aalbers Tool & Mold improves efficiency and reduces lead times with TopSolid

The Value of Insourcing and Standardizing Component Work

Aalbers Tool & Mold, a designer and manufacturer of large plastic injection molds, faced challenges with high costs, production delays, and inconsistencies arising from the use of custom, non-standardized components in their builds. To address this, the company worked with TopSolid to implement its CAD library, aiming to standardize part designs and shift towards insourcing their manufacturing.

By leveraging TopSolid’s parametric CAD system to create a centralized library of standard components, Aalbers was able to manufacture parts in-house in automated batches. This solution implemented with TopSolid resulted in a 90% labor savings on component production, significantly decreased lead times, reduced errors, and improved customer service through quicker part replacement. The standardization also fostered a culture of continuous improvement and provided hidden cost savings by ensuring designers used the most cost-effective parts.

Aalbers Tool & Mold

Toni Hansen

President