Case Study: Merima Präzisions-Werkzeugbau GmbH achieves faster, more reliable die manufacturing with Tebis

Merima Präzisions-Werkzeugbau GmbH cuts morphing work from a week to a day with Tebis

Merima Präzisions-Werkzeugbau GmbH, a German precision die manufacturer specializing in complex stamping tools for the automotive industry, faced challenges in maintaining profitability and process efficiency. After being acquired and expanding its business to include smaller dies and series production, the company struggled with unclear responsibilities, production errors, and time-consuming manual reworking of surfaces, which impeded its manufacturing process.

To address this, Tebis Consulting analyzed Merima's processes and implemented a solution using Tebis software, including Tebis BRep Morphing and process automation with Tebis templates. This provided clear role definitions, standardized programming, and extensive process libraries. The results were significant: surface modification tasks that once took a week were completed in a single day, manual rework was drastically reduced, and tryout time was cut. Furthermore, Tebis enabled low-personnel manufacturing, allowing two programmers to manage seven machines across two shifts instead of five programmers for three machines across three shifts. Tebis helped Merima become faster, more flexible, and manufacture more efficiently and reliably.

Merima Präzisions-Werkzeugbau GmbH