Case Study: Consumer Appliance Manufacturer achieves more accurate risk analysis and improved product quality with Sphera

Assess Risk to Ensure Quality in Design and Manufacturing Processes

Consumer Appliance Manufacturer, a global appliance maker facing intense competition, relied on Failure Mode and Effects Analysis (FMEA) to preserve design quality from conception through manufacturing and post-market updates. That FMEA process, however, was labor-intensive and spreadsheet-driven, making risk analysis inefficient and reactive. To address this, the Manufacturer engaged Sphera and implemented Sphera’s Quality Risk and FMEA‑Pro solutions to standardize and streamline its quality risk assessments.

Sphera delivered a configurable framework, preformatted FMEA templates and linked design-to-manufacturing data that eliminated complex documents and manual steps, enabling consistent, real‑time risk reporting. As a result, Sphera helped the Consumer Appliance Manufacturer more accurately analyze risks, comply with standards, proactively reduce potential product failures and recalls, increase customer satisfaction, and accelerate the release of high-quality products.