Case Study: Boston Scientific saves $150,000 with SIMUL8 simulation software

Boston Scientific saves over $150,000 by using simulation to remove manufacturing bottlenecks

Boston Scientific faced the challenge of identifying inefficiencies in its cardiac battery manufacturing line. Their previous method using static spreadsheets was unable to account for real-life variability or visually pinpoint bottlenecks, leading to inaccurate results. They turned to SIMUL8 simulation software to address this.

By using SIMUL8 to create a visual simulation of the production process, Boston Scientific identified a previously hidden queue buildup. This allowed engineers to test improvement scenarios, such as adding time limits and strategic work-in-progress controls. This solution from SIMUL8 offset labor costs for managing inventory, resulting in savings of approximately $150,000.

Boston Scientific

James Larson

Principal Industrial Engineer