Case Study: Big Three automaker achieves lower emissions and improved building control with RoviSys

Big Three automaker reduces emissions by 25% with RoviSys

The customer, a big three automaker, faced a critical challenge across eight aging North American facilities. Their legacy building control systems were unreliable, inefficient, and costly to maintain, directly impacting worker safety, environmental footprint, and production. With downtime costing up to $10,000 per minute, they needed a partner to modernize controls without disrupting operations. They selected RoviSys as their Master Systems Integrator to implement a solution using the Tridium Niagara 4 platform.

RoviSys conducted detailed front-end engineering, created new control standards, and executed a full system integration exclusively during planned shutdowns. The project was delivered on time and under budget, with zero unscheduled downtime. The automaker gained full visibility and control, reducing emissions by 25% across over 1 million cubic feet of production space. Additionally, RoviSys identified and wirelessly integrated hundreds of non-communicating heating units, saving further time and cost.