Case Study: a world’s top food & beverage manufacturer reduces audit times with RoviSys MES

a world’s top food & beverage manufacturer cuts product audit time from days to minutes with RoviSys

A world's top food & beverage manufacturer was struggling with an inefficient, paper-based quality tracking system for its production and packaging lines. This process made audits and recall tests, known as Extent of Impact Determinations (EIDs), take days to complete and required large teams. To achieve digital tracking and guarantee food safety, the company engaged RoviSys for a solution.

RoviSys implemented a hybrid Manufacturing Execution System (MES) that provided seamless, real-time tracking and genealogy reporting. This solution eliminated hundreds of paper binders and manual cross-referencing with their lab system. As a result, RoviSys helped reduce product audit execution times from days to minutes, bringing the company into compliance for EID audits. The system also helps prevent costly recalls, which could exceed $25,000 per batch, by allowing the company to isolate specific errors.