Case Study: Carlisle Interconnect Technologies achieves 40% faster warehouse data collection and 99%+ inventory accuracy with RFgen Software

Leading manufacturer of aerospace cable and wire gains efficiency and accuracy in the warehouse

Carlisle Interconnect Technologies needed to add barcoding across its St. Augustine facilities to improve accuracy and efficiency in the raw materials warehouse, manufacturing floor, and shipping. Before working with RFgen Software, CarlisleIT was processing transactions manually in SAP without mobile scanners, requiring multiple time-consuming steps for putaway, issuance, and shipping.

RFgen Software implemented a pre-written, SAP‑certified mobile data collection suite with real-time bi‑directional integration, enabling workers to use barcode scanners for inventory, warehouse, and plant floor transactions. The RFgen Software solution cut transaction steps (consolidating 4–5 putaway steps to 2 scans), increased receiving and issuing speed by up to 40%, raised raw material accuracy to 99%+, eliminated an annual inventory inspection, reduced inspection time by ~24 hours, and allowed reassignment/elimination of three staff positions while supporting 19 warehouse users.

Carlisle Interconnect Technologies

Jim Necci

Warehouse Manager