Case Study: Global Steel achieves €1M cost savings, safer operations and higher quality with Rever

Elevating Performance in Steel Manufacturing by Empowering the Frontline

Global Steel, a Celsa Group company producing wire rod for automotive and other high‑technology sectors, needed a way to continuously improve in an industry with little room for differentiation by empowering frontline employees and gaining visibility into participation, idea volume, issue types and the business impact of improvements. To address this, they partnered with Rever and deployed its digitized Continuous Improvement SaaS — using Rever Challenges, real‑time dashboards and a guided PDCA workflow to align objectives and capture frontline ideas.

Using Rever’s easy‑to‑use app and analytics, Global Steel drove participation and execution across sites, tuning the program with data-driven insights. The results included the elimination of numerous injury risks, faster detection of quality issues and prevention of machinery damage, reduced unplanned stops, €1 million in cost reductions in 2019, and 900 ideas with 60% implemented that year — all credited to the Rever platform.

Global Steel