Case Study: Nypro (global plastics manufacturer) achieves up to US$8M annual savings and real-time centralized quality data with Predisys

Plastics Manufacturer Can Save U.S.$8 Million with Global Data Solution

Nypro, a global plastics manufacturer with 37 plants in 17 countries, faced fragmented quality data in local SPC applications, heavy paper-based processes, and limited real-time visibility that hindered regulatory compliance and customer assurance. Nypro engaged Predisys (a Microsoft Gold Certified Partner) to standardize and centralize data capture using the Predisys Manufacturing Analytical Suite integrated with Microsoft Office SharePoint Server 2007.

Predisys implemented a centralized solution—combining SQL Server, Predisys Statistical Analytics, Office InfoPath electronic FDA‑compliant forms, and SharePoint dashboards—that aggregates SPC and quality data, enables real‑time reporting, and controls user access. The rollout delivered immediate savings of about U.S.$700,000, up to U.S.$2 million a year in reduced paper costs, and a projected U.S.$8 million annual benefit from lower scrap, faster issue detection, and enhanced sales through online customer access; Predisys’s solution also simplified audits and gave managers company‑wide operational visibility.

Nypro

Michael Kilday

Michael Kilday, Corporate Director of Quality Assurance and Regulatory Affairs