Case Study: Precision Global Systems expands operations, cuts costs and achieves zero nonconformance with Plex Systems

Plex Manufacturing Cloud Helps PGS Expand While Minimizing Costs

Precision Global Systems (PGS) is a Troy, Michigan specialist in Crisis Manufacturing Management™, machining and assembly, and component recertification that rescues and restores costly OEM parts. As the business and its three divisions expanded, PGS struggled with mountains of documentation, complex engineering revisions, inventory and lot traceability, inconsistent shipping (ASNs), and limited internal resources while needing to manage more than 800 unique part numbers.

PGS implemented the Plex Manufacturing Cloud—starting with Document Control and then the full Quality Management System—bringing integrated inventory tracking, automated ASNs, and centralised document/revision control. The system let PGS track every part from receipt to shipment, streamlined audits (resulting in zero nonconformance and zero opportunities for improvement), made ISO certifications easier, saved thousands annually, and reduced office staff by 33% and operations staff by 30% while supporting continued growth.

Precision Global Systems

Richard Najarian

President