Case Study: College Park Industries achieves accurate, efficient management of 450,000 order combinations with Plex Systems

Plex Enables Manufacturer to Manage up to 450,000 Order Combinations Accurately and Efficiently

College Park Industries, a Michigan-based leader in anatomically designed prosthetic feet sold worldwide, faced a complex manufacturing challenge: five product lines with hundreds of thousands of possible configurations (TruStep alone has ~450,000 potential builds) and strict regulatory traceability and quality requirements. The company needed a system to ensure accuracy, speed, and consistent internal controls across custom orders and global distribution.

Plex Manufacturing Cloud ERP delivered an integrated solution—combining ERP, MES, SCM and CRM—with an option configurator that guides customer service through patient-specific questions, captures serial numbers and pricing, and generates build sheets for production. The result: same-day build/inspect/ship capability, accurate handling of up to 450,000 configurations, real-time visibility across departments, improved decision making, and compliance with traceability and internal control requirements.

College Park Industries