Case Study: Cotton Distribution Manufacturering Company achieves 18,000 lines per day with PeakLogix Pick Module Automation

Cotton Distribution Manufacturer Company - Customer Case Study

Cotton Distribution Manufacturering Company, a clothing distributor/manufacturer, wanted to automate its picking process and improve material flow after relying on a manual pick-to-cart system. The company was looking to increase daily line-pick productivity and streamline distribution operations.

PeakLogix assessed the operation and implemented a 2-Level Pick Module with barcode scanning and conveyor routing, plus carton flow storage, shipping automation, and zone-based picking. The solution helped Cotton Distribution Manufacturering Company raise throughput to 18,000 lines per day, later growing to 28,000 lines per day over four years, with the system designed to run up to 16 cartons per minute.