Case Study: a major chemical manufacturer achieves up to 30% operational improvement with Optelos digital twin software

Major Chemical Manufacturer - Customer Case Study

The customer, a major chemical manufacturer, faced the challenge of managing extremely complex and expensive turnaround maintenance. This process was hindered by critical information being scattered across multiple systems and locations, compounded by the difficulty of managing unstructured drone data, which prevented a complete strategic view of asset states. They engaged Optelos to implement its visual data management system to address these issues.

Optelos provided a solution by creating detailed digital twins of the assets, which served as a central organizing and visualization tool. This platform allowed all relevant documentation, manuals, and inspection reports to be appended directly to the 3D models, facilitating improved team collaboration and project oversight during maintenance meetings. The results were significant, with Optelos's platform delivering operational improvements of up to 30%, a 31% reduction in reworks and scheduling conflicts, and a 26% improvement in overall schedule completion.