Case Study: PGH Bricks & Pavers achieves $120K in annual productivity gains with OFS

PGH Bricks & Pavers Extra production hours worth $120K/year

PGH Bricks & Pavers, one of Australia’s largest clay brick manufacturers, was facing challenges due to its reliance on inefficient paper-based processes. This led to limited visibility, inconsistent data, and poor accountability, making it difficult to track performance and ROI. To address this, they turned to a trial of OFS and its OFS-Flow paperless forms solution.

By implementing OFS, the company achieved 100% visibility into its production processes within just three weeks. The solution provided real-time data and a digital timeline of events, enabling more accurate tracking and immediate corrective actions. The measurable results were significant, including the identification of a process change that unlocked 6-8 additional production hours per week, worth an estimated $120,000 annually, alongside substantial gains in operator efficiency and overall equipment effectiveness (OEE).

PGH Bricks & Pavers

Rhys Hutcheon

Production Manager