Case Study: Tomago Aluminium achieves 96% pot-audit time savings and faster safety reporting with Nintex

Improving Safety at Australia’s Largest Aluminum Smelter

Tomago Aluminium, Australasia’s largest aluminum smelter, operates 24/7 across sprawling potlines with 840 pots and produces 585,000 tons of aluminum annually. A disconnected IT environment and paper- and email-based processes made it hard to get timely, accurate visibility into safety‑critical life‑saving controls and daily pot audits.

Tomago implemented K2 Software to replace paper forms with mobile SmartForms, integrate data with SQL and SAP, and auto-generate Power BI reports. The automation cut pot-audit time by 96%, delivers crucial reports about five hours faster, supports 840 daily audits, improved data accuracy, and freed staff from routine statutory paperwork so they can act on issues more proactively.

Tomago Aluminium

Lesley Anne Clifton

IT Superintendent