Case Study: Pinnacle Renewable Energy prevents catastrophic pellet equipment failure with Nanoprecise Sci Corp's RotationLF monitoring

Product Ring Plugging Detected Through Automatic Monitoring Of Acoustic Emission Saving Catastrophic Failure

Pinnacle Renewable Energy, a leading Canadian manufacturer of industrial wood pellets, faced a significant challenge with machine ring plugging and bearing failures in their slow-rotating equipment. This frequent issue, caused by varying feed quality, often led to costly unplanned downtime, with each minute of stoppage costing the company $10. To proactively address this, they partnered with Nanoprecise Sci Corp and implemented its RotationLF monitoring system as a pilot project.

Nanoprecise installed wireless sensors that used acoustic emission and vibration analysis to monitor equipment. The solution successfully detected an early-stage fault on a pelletizer hours before failure, sending automated alerts to plant staff. This advanced warning allowed Pinnacle to strategically reduce the machine's load and continue operating for an additional six hours, preventing a catastrophic failure and saving thousands in potential downtime costs. The early detection and subsequent maintenance successfully returned the equipment to normal operating conditions.

Pinnacle Renewable Energy