Case Study: Indian Farmers Fertiliser Cooperative saves $145,000 in downtime with Nanoprecise Sci Corp predictive maintenance

Indian Farmers Fertiliser Cooperative saves $145,000 in downtime with Nanoprecise Sci Corp

Nanoprecise Sci Corp partnered with Indian Farmers Fertiliser Cooperative, a Fortune 500 fertilizer manufacturer, to address the challenge of frequent and hazardous failures of critical pumps located in remote areas of their plant. These failures, which occurred every 6-12 months, resulted in high unplanned downtime costs and posed significant safety risks to personnel who performed manual inspections.

The solution deployed was Nanoprecise's Energy-Centric Predictive Maintenance platform, which used wireless sensors for machine condition monitoring. This system detected a bearing fault on a Process Condensate Pump 37 days in advance, allowing for proactive repair. As a result, Nanoprecise helped the customer avoid over $145,000 in downtime costs, save 32 hours of unplanned downtime, and significantly improve maintenance safety and scheduling.

Indian Farmers Fertiliser Cooperative