Case Study: Weaver and Company achieves paperless production and halved batch release times with MasterControl

How Digital Quality and Production Solutions Help a Manufacturer of Sleep Study Products Rest Easy

Weaver and Company, a 19‑employee medical‑device manufacturer founded in 1978 that makes NuPrep skin‑prep gel and Ten20 conductive electrode paste for EEG, neuromonitoring and sleep studies, was struggling with a paper‑based quality system. Cabinets of uncontrolled documents, slow collaboration, exposed production records and long batch‑release cycles increased regulatory risk and made document retrieval and record integrity difficult.

Weaver implemented MasterControl’s cloud QMS and electronic production‑record solutions in parallel, deploying touchscreen and iPad access on the shop floor and beginning integration with NetSuite to eliminate manual data entry. The result: paperless production and quality records, improved accessibility and data integrity, much better visibility of the production lifecycle, and roughly a 50% reduction in time to batch review and release.

Weaver and Company

Nicholas Lee

Regulatory Compliance Manager