Case Study: Mid-size Industrial Manufacturer achieves data-driven manufacturing at 18 plants in 18 weeks with Magic Software

18 Plants in 18 Weeks with FactoryEye

The Mid-size Industrial Manufacturer needed a modern way to capture, process, and analyze quality and production data across more than 25 sites after its legacy Excel-based system became slow, outdated, and a security risk. After an unsuccessful 18-month pilot with another vendor, the company turned to Magic Software and its FactoryEye platform to support goals like real-time production monitoring, predictive maintenance, quality control, and scrap reduction.

Magic Software implemented a cloud-based, web portal solution with Magic Software’s xpi integration tool, IIoT sensors, and an agile sprint rollout process. The vendor delivered a working end-to-end solution at one plant in 90 days and then scaled it to 18 plants in just 18 weeks, eliminating on-site installs and enabling faster reporting, real-time alerts, better data integrity, and measurable improvements in downtime, scrap reduction, and decision-making speed.