Case Study: AccuRounds boosts OEE and on-time delivery with MachineMetrics

AccuRounds boosts OEE by 20% with MachineMetrics

AccuRounds, a family-owned advanced manufacturer, faced challenges with inefficient manual data tracking on their CNC machines and significant cultural resistance to new monitoring technology from their shop floor operators. They partnered with MachineMetrics to gain real-time process visibility and overcome the impression of "Big Brother" surveillance, which was hindering adoption and collaboration.

MachineMetrics implemented its platform with intuitive dashboards and mounted tablets on machines, providing real-time data and enabling operators to add contextual notes. This solution improved shop floor communication, identified bottlenecks, and validated process improvements. As a result, AccuRounds achieved a 20% increase in OEE, a 6% improvement in on-time delivery, a 90% reduction in past due orders, a 15% reduction in tooling spend, and a 52% reduction in turnover rate, realizing an ROI in just 60 days.

AccuRounds