Case Study: a large beer distributor achieves greater DC efficiency with Lucas Systems

Beer Distributor Maximizes DC Efficiency with Lucas Warehouse Optimization Suite

A large beer distributor in the Eastern U.S. faced challenges with meeting rising order volumes and controlling overtime costs across its two distribution centers. Their smaller facility operated on an inefficient paper-based system, while their larger one used a legacy voice solution that offered limited gains. Seeking a better return on investment, the VP of Operations approached Lucas Systems to learn about their Warehouse Optimization Suite.

Lucas Systems implemented its mobile, voice-directed Warehouse Optimization Suite, powered by Jennifer, which added intelligent pallet-building and real-time reporting capabilities. The solution significantly improved selector productivity, with picking completed hours earlier. This success led to the system being installed in their second DC. The result was the practical elimination of overtime, improved accuracy, and enhanced customer service. The Lucas solution was implemented in half the time of the previous system and was easily adopted by the workforce.