Case Study: a sheet molding composite plant achieves higher batching throughput and traceability with LSI

Sheet Molding Composite Plant - Customer Case Study

LSI - Logical Systems Inc was engaged by a sheet molding composite plant that was facing limitations with its custom blending process. The plant's throughput and capacity were hindered by its existing semi-automatic batching system, and past attempts to integrate new technology with its unique ERP system had caused significant issues.

LSI implemented a flexible control solution that integrated directly with the customer's existing ERP. By utilizing Rockwell’s FactoryTalk Batch and upgrading the weigh system with barcode validation, LSI added material verification and lot traceability. The results included improved reliability, the elimination of manual engineering interventions, and the ability to fine-tune batch quality. This solution significantly improved throughput and provided the stability needed for future expansion without requiring changes to the plant's ERP.