Case Study: a leading global pizza manufacturer achieves jam-free tray washing and zero-downtime recipe changes with LSI - Logical Systems Inc

Leading Global Pizza Manufacturing Company - Customer Case Study

Logical Systems Inc (LSI) was approached by a leading global pizza manufacturing company facing a challenge with its tray washing operation. The lack of integration between its de-stacker and tray washer machines caused frequent jams and required manual adjustments by maintenance whenever the sanitization recipe changed, leading to significant downtime and inefficiency.

LSI provided a system integration solution by designing a relay panel and modifying the PLC and HMI programs of the existing equipment. This allowed the conveyor speed to automatically adjust based on the selected recipe, eliminating jams and manual operation. The results included a major increase in throughput and the complete avoidance of a six-figure OEM upgrade, achieving a fully integrated solution for less than a tenth of the cost with zero production downtime during installation.