Case Study: a large new chemical plant achieves 25% higher production with LSI’s automated PlantPAx line

Large New Chemical Plant - Customer Case Study

The customer, a large new chemical plant, faced increasing market competition and rising labor rates. They needed to add a new automated production line with a 60,000-ton annual capacity to meet client demands without compromising profit margins, security, or causing downtime. They engaged Logical Systems Inc (LSI) to provide a comprehensive automation solution.

LSI delivered a complete solution including project management, electrical design, and programming centered on a Rockwell PlantPAx DCS. The new system provided intuitive control, batch processing, and remote HMI access. The results were significant, with the plant achieving a 25% increase in production rates, minimized downtime, and the complete elimination of time-consuming and error-prone manual tasks. LSI's implementation also reduced overall costs and security risks while ensuring the system was easily expandable for future needs.