Case Study: Fanuc Robot improves OEE and safety with LSI's integrated Siemens-Fanuc control system

Fanuc Robot - Customer Case Study

Fanuc Robot, a manufacturer of safety-critical suspension components using a specialized forging process, needed to overcome negative OEE impacts caused by their lack of a master control system over several disparate PLC platforms. Their challenge was to integrate six robots and consolidate safety systems into a single, flexible supervisory control that could run in automatic and manual modes without stopping production. They engaged LSI (Logical Systems Inc) for a comprehensive solution involving process, electrical, and controls engineering.

LSI redesigned the system both mechanically and electrically, leveraging their expertise with Siemens controllers like the 1517 Safety PLC and TIA Portal. Their solution provided supervisory control, high-level graphics for troubleshooting, and a scalable recipe handler. The results were significant, including a 25% improvement in OEE, enhanced safety protocols, and maximized operational flexibility. LSI's work also established a consistent control foundation for future expansion and improved traceability throughout the plant.

Fanuc Robot